Waste tyre pyrolysis machine: Waste Tyre pyrolysis plant

Waste tyre pyrolysis machine: Waste Tyre pyrolysis plant:   Waste Tyre pyrolysis plant Waste tyre pyrolysis plant basically use for generating energy from the waste tyre. It is renewable energ...

Waste Tyre pyrolysis plant

 
Waste Tyre pyrolysis plant
Waste tyre pyrolysis plant basically use for generating energy from the waste tyre. It is renewable energy which is completely environment friendly. Also it recovers 100% of recycling.
Another very effective and emergent way to dispose of such non biodegradable is waste tyre Pyrolysis. The process of waste tyre Pyrolysis comprises of decomposition Waste management policies being deduced in our country doesn’t bothers about the solid waste reduction and its re-utilization.The eradication of waste mainly ends in dumping at major landfills.It is a good perspective to use such kind of solid waste in filling out the waste land as the solid waste such as waste tyre and waste plastic products are non biodegradable and always remain solid waste until they are burnt off or being remoulded into some other bi products.

Waste Tyre pyrolysis plant

Waste tyre pyrolysis is the chemical decomposition of organic materials by heating in the absence of oxygen or any other reagents that produces gas, oil, carbon black and steel. Efficient industrial Pyrolysis is a process to treat the rubber and industrial plastic wastage as well.
What we are achieving from waste tyre pyrolysis process?
 From waste tyre pyrolysis process we are achieving following energy forms
- Fuel Oil (40%)
- Carbon Black (30 to 35%)
- Steal wire (10 to 15 %)
- Gas (10 to 12 %)
 So, thus we are achieving almost 100% of tyre recycling process. And this is most cost effective waste tyre recycling technology in the world. There are two type of waste tyre pyrolysis plant
1) 5 Ton Plant
2) 10 Ton Plant
 The process of Pyrolysis has duration of 4 to 12 hours, depending on the amount and type of tyre. Benefits of Waste tyre Recycling plant
- Waste tyre Recycling plant are environment friendly
- Generate energy source from the waste
- Waste tyre pyrolysis plant are cost effective compare to other energy generating process
- safe and reliable process
- Each recycled ton of tyre preserves 10 tons of CO2 that is a major greenhouse gas.

DOING GROUP is one of the best waste tyre pyrolysis plant suppliers in China. There are many waste tyre pyrolysis plant suppliers but DOING has a team of experienced and expert recycling, consulting and marketing professionals that work hard for obtaining renewable energy from the waste.

Feasibility analysis report of Waste plastic to oil plant project

Company news
1. The development prospect of waste plastic to oil plant project
With the rapid development of the world plastic industry, more and more plastic materials are used widely than before. As the increasing quantity application of plastic, it brings people convenience as well as serious pollution problems. At present, the waste plastics mainly are solved by landfill, burning and recycling. However, both of landfill and burning cause the secondary pollution, and the scope plastic recycling is very limited. For example, the waste plastics produced by household garbage and paper-making factory, which cannot be recycled. With the increasing price of International crude oil, the waste plastic pyrolysis projects are closely watched by different countries in the world. This waste plastic to oil plant project can not only avoid the pollution problem caused by the waste plastics, but also bring huge economic benefits.
In China, most of the waste plastic to oil plant project is vertical boilers or horizontal boilers. Such boilers exist some shortcomings like uneven heating, slow pyrolysis, short life span boilers and so on. Our doing group spend many years on the research and development of the waste plastic to oil plant project, a new efficient environmental protection—DY series and solid compound catalyst, here is the advantages of this series:

Plastic to oil plant

1. Environmental protection: It is through the flue cooler and film-water dedusting system to remove dust. More than 95% of the dust would be removing.
2. Energy saving: In the process of pyrolysis, some combustible gas cannot be converted into oil liquid in normal temperature and pressure, which could be recycled to the bottom of the reactor for reheating through the pipe of tail gas. In this way, it can avoid the gas contamination and save the fuel energy.
3. High-efficiency: The structure of reactor which for the pyrolysis process is 360-degree rotating. This special design makes the bottom of reactor heat evenly, which longer the life spans of reactor as well as improve the pyrolysis speed. Coupled with the solid compound catalyst our company developed, the pyrolysis speed of our machine is far more than any other domestic reactors.

2. The characteristics of DY waste plastic to oil plant series:

   I.    Component of the project

• Reactor
• Catalyst chamber
• Condenser system
• Feeding system
• Pressure and temperature alarm system
• Electronic control system
• Automatically slagging and safety system
• Environmental protection and tail gas recycling system

  II.    Special design of several systems

• Reactor

  In the domestic market, most of the vertical or horizontal reactors are uneven heating, easy broken, low yield, and short life span and so on. The design of our reactor can overcome such drawbacks. It is 360-degree rotating which is 0.4r per minute. Besides, this kind of structure can be overall heat, larger heating area and higher speed of pyrolysis process.

• Slagging system

  The reactor produced from China is mainly a fixed structure. It is difficult to slag the carbon black, besides, the carbon black cannot be slagged thoroughly. However, the slagging system of our special design reactor is automatically. High speed and slagging thoroughly.

• Environmental protection system

  Smoke: Our dedusting system has a more complicated and scientific design than others in order to remove the dust and sulfur. Add Cao into the circulating water and use high-pressure hydraulic pump to press this water into high pressure nozzle (also can be called Spray Scrubber) which can first atomize the water, then reactor with SO2 while, at the same time, absorb the dust in the smoke. After the process of our dust removal system, the color of the smoke is white, which means our machine can reach the international purification standard and will not cause pollution on the environment. We have done the EPA and SGS test.
 Carbon black: After the pyrolysis process of waste plastic, it will produce some waste residue which the weight is nearly 5-10% of the plastic. And the main component is carbon black which can be materials for producing industrial carbon black or mixed with coal ash to make flyash brick..
 Waste water: In the whole pyrolysis process, only condensers and cooling devices need circulating water to cool the system. The water sealing devices will produce little waste water, which can be processed in the flue heat system

• .  Exhaust system

  In the process of pyrolysis, some combustible gas cannot be converted into oil liquid in normal temperature and pressure. If release this gas directly, that may cause air pollution problems. We have designed a kind of tail gas recycling burners that can solve these problems very well. The tail gas gets through the water sealing device that is a fire-prevent protection procedure, and then is leaded into the furnace for heating the bottom of reactor again. This can protect the environment and save the energy fuel.

•    Newest technology of pyrolysis

  Waste plastic usually takes the pyrolysis technology to do recycling usage.Pyrolysis technology is the industrial process of breaking down large molecules of plastic/tire into smaller molecules of oil,gas and carbon black. The pyrolysis technology of waste plastic not only no pollution to the environment but also recycle the energy effectively. That is to say, pyrolysis technology of plastic is the inverse process of manufacturing plastic products by crude oil materials.Our doing company add different catalyst to the different plastic materials for pyrolysis.Comparing with the domestic pyrolysis technology, we improve the oil yield and quality.
I  Because the plastic is made of different raw material, the pyrolysis process is also a little different.PE,PP and PS are decomposed at 300-400 centigrade degrees.
But the PVC is decomposed at two stages which are 200-300 and 300-400 centigrade degrees.The PVC may release HCL and hydrocarbon, and then break down step by step.Due to the corrosivity of HCL,and it will effect the pyrolysis catalyst, life span and the oil quality.Then the pyrolysis technology requests  that the PVC should be less than 30% of the waste plastic.

II The molecules of different plastic is very different, so the final product and oil yield is different.Generally,there are four kinds of final pyrolysis products: hydrocarbon gas(C1-C5), oil (gasoline is C5-C11,diesel oil is C12-C20,the heavy oil is C20), paraffin and coke.
(Chart 1.).This is the oil yield of some typical plastic.

PE	95%
PP	90%
PS	90%
ABS	40%

3. Waste plastic to oil plant working process:

The technology and operation of DY series pyrolysis machine are easy and safe.The whole working  process is in normal pressure,the raw material no need to be washed firstly,it can be put into the reactor for pyrolysis directly, and then heating, catalyzing,pyrolysis and cooling into fuel oil.

Waste plastic to oil plant working process

4. The raw material for pyrolysis

I  Industrial and house garbage plastic: thin film, diaphragm, film membrane, bottles, electrical appliances insulation, galvanic isolation materials, reticule, water pipes, oil tank, oil drum, drink bottle, calcium feeding-bottle, milk bottle, staple goods, necessity and so on.
With the upgrading of plastic packages, TVs, washing machine, refrigerator, computers, mobile phones, VCD, DVD and etc, the major environmental problem is caused by household electrical appliances. The quantity of the recycled waste plastic is produced more than 150 thousand tons every year. If adding the waste electronic communications equipments, the number will be 200 thousand tons. There are 1 million tons electronic electrical plastic accessories in the world, they are used widely in industry, digital information, transportation, aerospace and etc areas. Besides, they are upgrading very quickly. As such products are broken,it will be an important source of waste plastic.
II Waste rubber tire and waste cable.
III Waste oil( Waste engine oil,waste diesel oil ,waste oil sludge and so on)
IV Waste crude oil

5. Investment requirement and economic benefit analysis

I Technical Parameter

Technical parameter of waste plastic to oil plant
	Items	Contents
1	Equipment type	DY-1-6	DY-1-8	DY-1-10	DY-1-12
2	Raw material	tires/Plastic	tires/Plastic	tires/Plastic	tires/Plastic
3	24-hour Capacity	6 ton	8 ton	10 ton	12ton
4	Marerial of Reactor	Q245R	Q245R	Q245R	Q245R
5	Thickness of Reactor	16mm	16mm	16mm	16mm
6	Total power	17KW	17KW	19KW	19KW
7	Cooling area of condenser	60sqm	60sqm	100sqm	100sqm
8	Noise dB(A)	≤85	≤85	≤85	≤85
9	Size of Reactor(D×L)	2200×6000	2200×6600	2600×6600	2800×6600
10	Delivery time	20days	20days	20days	20days
11	Weight	26T	28T	30T	32T

II Investment requirement (take waste plastic capacity pyrolysis for example)
Production of crude oil
Waste plastics to product crude oil as an example:
The price of waste plastics: 200RMB/T
1 ton of crude oil feedstock costs: (1/45%)*200=715RMB
Coal costs: 0.4T*800RMB/T=320RMB
Cost of electricity: 100RMB
Labor costs: 4*50=200RMB
Crude oil market price: 4000RMB/T
The production of one ton of crude oil profits: 4000-715-320-100-200=2665RMB
Remarks: crude oil prices to 80 dollars to international stability/barrel calculated. Common waste plastic oil rate of between 20%-45%, Polyethylene plastic net oil rate can be as high as 70% or even 85%, high-density cable out of the oil rate can be as high as 70%. Oil rate of the specific number of raw materials should be based on actual basis.

IV Investment recovery analysis
Take this waste plastic machine for example, the machine can be finished installing in 30 days. All the investment can be recovered in two months.

6. Remarks

I the price of raw material is decided by the local market, and the floating is not big.
II Pls takes the price of crude oil for reference. The data was reported in last year.
III Our equipment and technology only establish the provincial or foreign agents, who can control the production line, sales or technology transfer in the local province. We don’t take part in their management.
IV If some factories want to be the province agent in the production line, we can lower the agent fee.

7. Conclusion

According the above analysis of the project: Making use of waste plastic to oil plant project “converting the waste to treasure, benefit the nation and the people”, it is feasible on the technology. Low investment, enough raw materials, short-term, and good prospects. So the waste plastic to oil plant project is a very good choice to invest.

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What is industrial oil applications processed by pyrolysis plant?

Pyrolysis plant FAQ  →  What is industrial oil applications processed by pyrolysis plant?

Pyrolysis Plant FAQ /Technology

FAQ of pyrolysis plant

Industrial oil applications which processed by pyrolysis plant
Filtered industrial oil can be used in:
a)  boilers (replacement for LDO and furnace oil)
b)  electric generators,
c)  furnaces,
d)  diesel stoves in hotels and food industries,
e)  hot air generators,
f)  hot water generators,

Industrial oil application

The  purified  industrial oil-diesel refined by waste oil distillation machine are  suitable  for  all  engines  including  road  engines such  as  trucks,  buses,  cars,  motorcycle,  as  well  as  heavy  machinery.  The diesel obtained by plastic process can replace virgin diesel fuel.

Diesel fuel application

Previous: Why is waste plastic not converted into fuel on a global scale?

Waste tyre recycling machine in South America

Recycling machine products
 
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Pyrolysis plant for waste tyre recycling machine investment has been mature in some areas of South America for years. To some extent, it is more convenient for some potential clients to visit the plant running site to check the real machines, however, businessmen of pyrolysis waste to oil field at the same time are very competitive. It can be inferred that under such a fierce market, it is harder and harder for investors to make profit as they did before. How can pyrolysis businessmen survive and grab the best chance to reverse the tide?

the way to disposal waste tyres

According to the latest South America visitors, it is getting more and more difficult to earn a living by refining tires to fuel oil. On one hand, the price of waste tires is increasing due to the booming of waste management business, on the other hand, the main profit of every batch is from steel wire and carbon black.

It thus appears that, plastic is a very good raw material for South America investors. For there is almost no one trying plastic until now, and waste plastic cost is much lower. It is a golden opportunity for market-watchers to investigate detailed plastic refining. And the main concern for them should be the available kinds of plastic, because among plenty of plastics, only about 4 or 5 are valuable to refine, such as polyethylene.    

Waste tyre recycling machine

What is more, plastic fuel oil from waste tyre recycling machine is more popular among investors, for the quality is better than tire oil according to the base material of plastic. Both plastic and paper mill waste can be refined to fuel oil. South America investors shall have a detailed investigation about plastic refining and take hold of this precious opportunity to flourish one more time.

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  PREV:  Laste Generation waste Tire Recycling Pyrolysis Plan

Is a catalyst required in pyrolysis plant?

Pyrolysis plant FAQ There is no need catalyst in pyrolysis plant when we pyrolysis waste tyres,plastic or rubber. But, we have another machine need catalyst name distillation plant, this plant can refining waste oil(waste engine oil,motor oil,tyre oil,plastic oil etc to clean diesel) When we refining waste oils,there need some additives in the reactor to romove bad color,bad smell,sulphur and ash etc.

waste oil distillation plant

Waste tyre pyrolysis machine

Waste tyre pyrolysis machine is majoring in pyrolyzing used tyres to kinds of valuable substances under normal pressure which can contain 8-10tons of waste tyre, whole or cut ones, large or small, and run about 23hours continuously within one day with about 2 people operate. The valuable outputs are following: largest amount of tyre crude oil, carbon black.

The below of picture is named waste tyre pyrolysis machine for disposal waste tyre, which is among the best sellers throughout year 2014.

Tyre pyrolysis machine

In the meantime, a plenty of advantages are absolutely not ignored. Safe, there are at least three main safety devices, which are connected with the reactor and cooling system, to avoid syngas going back to the reactor causing accidental explosion; besides, several safety valves are working together with the alarms to keep the reactor running under normal pressure in case the workers are absent of the site unexpectedly. Environmental friendly, chemical water is employed in dedusting system to cleanse the smoke to steam, and waste water from the cooling system and syngas from burning processing both can be recycled to the reactor and go back to the cooling system, such as heating the reactor and run as circulating cooling water again; thus air and water pollution are avoided. Energy-saving, used circular water from the cooling system and syngas both can be reused to save a lot of fuel energy and clean water, therefore reducing a large amount of cost for clients.

Besides, the available markets for the above outputs are not hard to search, actually very broad. First, the fuel oil from waste tyre can be sold to manufacturers such as power plant, glass factory, cement factory, ceramic factory, and boiler factory etc. Second, tyre carbon black can be processed to make briquette and rubber in a unique formula with good price. All the outputs have good selling lines, plus most tyre pyrolysis machine run in industrial zone which include huge markets.

Fuel oil usage

Fuel oil usage

Technical parameter of waste tyre pyrolysis machine
	Items	Contents
1	Equipment type	DY-1-6	DY-1-8	DY-1-10
2	Raw material	waste tyre, waste plastic, waste rubber,
3	Structural form	Horizontal rotation	Horizontal rotation	Horizontal rotation
4	24-hour Capacity	6 ton	8 ton	10 ton
5	Oil yield	2.7-3.3ton	3.6 -4.4ton	4.5 -5.5ton
6	Operating pressure	Normal	Normal	Normal
7	Material of pyrolysis Reactor	Q245R	Q245R	Q245R
8	Thickness of pyrolysis Reactor	16mm	16mm	16mm
9	Rotate speed of pyrolysis Reactor	0.4turn/minute	0.4turn/minute	0.4turn/minute
10	Total power	19KW	19KW	19KW
11	Mode of cooling	Water cooling	Water cooling	Water cooling
12	Cooling area of condenser	100sqm	100sqm	100sqm
13	Kind of transmission	Internal gear drive	Internal gear drive	Internal gear drive
14	Noise dB(A)	≤85	≤85	≤85
15	Size of Reactor(D×L)	2200×6000	2200×6600	2600×6600
16	Working form	Intermittent operation	Intermittent operation	Intermittent operation
17	Delivery time	20days	20days	20days
18	Weight	27T	30T	35T

What is plastic pyrolysis oil?

Pyrolysis Plant FAQ /Technology

What is plastic pyrolysis oil?

FAQ of pyrolysis plant

Plastic pyrolysis oil is mean the fuel oil extract from waste plastic by pyrolysis plant. It has a high heating value.There also has another energy from waste plastic, that is carbon black. These products are made by recycling application and about 40-45% of its amount contains recycled scrap plastic.

Plastic pyrolysis oil extract from pyrolysis plant

During this process a high degree of control is permitted over the application because of which a high level of assurance is achieved to the finished products. We provide commercial waste plastic process which is used in removing worn tyres thereby leaving 90% of remaining plastic from waste chain.
Plastic pyrolysis oil can be as a heating material re-used to below factory:
a>cement factory
b>glass making factory
c>brick factory
d>steel factory
......

Plastic pyrolysis oil

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 NEWS > Company news > The benefits of the conversion of waste plastic to oil

The benefits of the conversion of waste plastic to oil

Converting waste plastic o oil has environmental and economic benefits:
a> It  decreases  the  amount  of  waste  plastic  dumped  in  landfills  and  the  environment, reducing its harmful environmental and sanitary effects.
b> It can easily become economically viable and generate economic growth.
c> It fosters resource conservation, as use of conventional fuels is avoided.
Did you know?
a> Global   plastic   production   increased 5% per year over the past 20 years.
b> In  2010,  265  million  tonnes  of  plastic were   produced   globally, 15   million more than the previous year.
c> Waste    plastic    recycling    rates    are generally  low.  As  an  example,  it  was 14.5% in the USA in 2008.
d> It  reduces  emissions  of  the  green  house  gases  responsible  for  global  warming,•  Waste   plastic,   if   properly   handled, as fossil fuel are used less for the necessary generation of energy.
Henan Doing Mechanical Equipment Co.,Ltd supply waste plastic to oil plant and tyre pyrolysis plant. If you have plan to set up pyrolysis plant, you can fill your information in below form.

Waste plastic to oil plant

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Waste tyre pyrolysis machine exported to Guatemala

One set waste tyre pyrolysis machine exported to Guatemala

Pyrolysis plant PROJECT CASE

Guatemala customer bought one set waste tyre pyrolysis machine

In the year of 2014,Guatemala customer deposit of waste tyre pyrolysis machine arrived our account on schedule. Guatemala customer is borned in German and he engaged in machinery industry over 40 years, very professional and familiar with waste tyre pyrolysis machine. After have compare and analysis with other manufacturers. Finally he chose DOING Company waste tyre pyrolysis machine.

Waste tyre pyrolysis machine has a large market in International which is an emerging industry in the world. If your place has a plenty of waste tires, waste plastics, waste rubbers, pls feel free to contact us, we will give you an unlimited surprises.

Waste tyre oil from pyrolysis machine

As a leader of renewable energy industry, DOING will be taken renewable energy industry to a new level. Seek to solve the global renewable energy issues. We firmly believe that Doing is better than Thinking; we have been always working hard based on a combination of theory and practice. We are Doing.

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Pyrolysis plants in Pakistan

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Pyrolysis plants in Pakistan Project Description

They came to visit our factory in November 2012 and signed the contract for 2 sets waste tyre recycling machine. Machines were successfully running in Match 2013 and oil yield rate is 43%-46%.


Their first visit of our factory in November 2012 for waste tyre recycling plant.They said the waste tyre to oil plant is of high quality and  the oil yield rate is very high.



He purchased the 3rd machine 3 months after the first 2 machines'successfully running.

The following photos are machines installation in his 2 factories.

pyrolysis plant in Pakistan

Pyrolysis plant in Pakistan

Delivery to Asia of Waste Tyre Recycling Pyrolysis to Diesel Line

Pyrolysis plant:HOMEPAGE » Pyrolysis Machine Products » News»Delivery to Asia of Waste Tyre Recycling Pyrolysis to Diesel Line

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At the end of April, waste tyre recycling pyrolysis to diesel line which includes one set waste tyre recycling pyrolysis plant and one set distillation machine is delivered to one customer from Asia.

Customer Examine Waste Tyre Recycling Pyrolysis to Diesel Line

The waste tyre recycling pyrolysis plant is used to process waste tyres, waste plastics and rubber to fuel oil under a 200℃ temperature situation. And the fuel oil could be used as heating material and be popular in industry area, which could be sold to factoriessuch as glass factory, cement factory, power factory, boiler factory, brick factory and so on.

finished-loading

The distillation machine could be used to process the fuel oil produced by waste trye recycling pyrolysis plant to diesel. And the diesel could be used directly in tractor, truck, diesel motors, engines, generators and so on. Actually, this distillation machine also can be convert waste engine oil, motor oil, black oil to clean diesel. The oil recovery average is about 85 %( according to used oil quality).

refractory-brick-delivery-together-with-machine-with-free

This time, the customer stayed in China for a long time and studied many suppliers, but finally, he chooses DOING as his supplier. He says that he believes in the quality, technology and good after-sale service of Doing.
The machines are delivered from Qingdao Port and arrived in his country in 20days, next step we will send our engineer to his country to guide the installation, train his workers and test the machines until this tyre recycling pyrolysis to diesel line running successfully.

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What kind of material can be disposal by pyrolysis plant?

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tyre pyrolysis plant

• waste tyre pyrolysis plant
• waste plastic to oil machine
• Waste oil distillation machine
• Tire oil to diesel refining machine
• Waste tire recycling plant
• Waste plastic recycling to fuel oil plant
• waste plastic disposal machine
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Waste disposal in recycling center

• Range of Application

Can be pyrolysis raw material

Waste materials oil yield of pyrolysis

Raw materials		Oil rate
Pulp material	coarse material	15%
	washed material	23%-26%
	wasted junks	70%
Cable sheath	PE cross-linked cable sheath	85%
	PVC cable sheath	25%
	pure rubber cable sheath	35%
	telephone wires	50%
Garbage	solid waste	50%
	impurity with water	15%
Textile bags and Reticules		60%
Tires	above 650	45%
	tire of bike, motor and alto	35%
Soles	ghillies soles	27%-33%
	black rubber soles	35%
	gum-rubber outsoles	45%
Rubber pipe		30%
Carpet material		33%
Platinum paper		30%
Glazing bead of cars		50%

• Next：Pyrolysis product applications

Good News!DOING export one set waste oil to diesel machine to Pakistan

Good News!DOING export one set waste oil to diesel machine to Pakistan

/ Company news

 

At the begining of 2015 ,DOING export one set waste oil to diesel machine to Pakistan. Serveral days ago, One set of waste oil to diesel machine transported to Pakistan. This customer bought our tyre pyrolysis to oil machine last year, and this time, he decide to refining tyre oil to clean diesel, so, this time he boutht one 5ton waste oil to diesel machine from us.

Demo machine of waste oil to diesel machine in factory

Ps: Tyre oil distillation machine is apply to refining waste oil, like waste engine oil, tyre oil,plastic oil,motor oil etc to clean Diesel. This kind of diesel can be directly using to tractors, trucks, power generators etc. Oil recovery yield is about 85% ( according to oil quality).

waste oil to diesel machine transport to Pakistan 1

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•   Good News!DOING export one set waste oil to diesel machine to Pakistan

•   DOINIG pyrolysis technology features

•   DOING pyrolysis plant:Recycling and Utilization of Scrap Tires and plastic

•   Feasibility analysis report of Waste plastic to oil plant project

•   New technology of plastic to oil machine and waste oil distillation plant

•   Waste tyre recycling machine project report