How to convert waste tyres to diesel fuel?

Pyrolysis Plant FAQ /Technology

How to convert waste tyres to diesel fuel?

FAQ of pyrolysis plant /

First, we need waste tyre pyrolysis machine to convert waste tyre into pyrolysis fuel oil, this process need about 16-18 hours to get fuel oil, here we take the 10 ton capacity machine as an example: 2 hours for loading 10 tons waste tires, 3 hours for preheating the reactor, 10-12 hours for the tire become gas and cooling become oil, 1 hour for cooling the reactor, 1 hour for discharging the carbon black, 1 hours for removing the tyre steel. The waste tyre pyrolysis machine covering area: usually 400 square meters, 35meters length, 15meters width.
After the pyrolysis process, you can get heavy oil, then if you want to recycle it into clean diesel, you need another  machine called: waste oil distillation machine. With distillation machine, the tyre pyrolysis oil will become lighter, but the smell is bad, it also contains impurity, with the decoloring and deodorant device, the tire oil will be light yellow color without pungent smell, in this process, the catalyst plays the most important role.
For all above three processing, the waste tyres will be fully recycling to diesel which can be used in vehicles directly. You can use it in your own cars or sell it to the gas station with high market value.

From waste tire to get clean diesel

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Waste tyre pyrolysis machine

Waste tyre pyrolysis machine is majoring in pyrolyzing used tyres to kinds of valuable substances under normal pressure which can contain 8-10tons of waste tyre, whole or cut ones, large or small, and run about 23hours continuously within one day with about 2 people operate. The valuable outputs are following: largest amount of tyre crude oil, carbon black.

The below of picture is named waste tyre pyrolysis machine for disposal waste tyre, which is among the best sellers throughout year 2014.

Tyre pyrolysis machine

In the meantime, a plenty of advantages are absolutely not ignored. Safe, there are at least three main safety devices, which are connected with the reactor and cooling system, to avoid syngas going back to the reactor causing accidental explosion; besides, several safety valves are working together with the alarms to keep the reactor running under normal pressure in case the workers are absent of the site unexpectedly. Environmental friendly, chemical water is employed in dedusting system to cleanse the smoke to steam, and waste water from the cooling system and syngas from burning processing both can be recycled to the reactor and go back to the cooling system, such as heating the reactor and run as circulating cooling water again; thus air and water pollution are avoided. Energy-saving, used circular water from the cooling system and syngas both can be reused to save a lot of fuel energy and clean water, therefore reducing a large amount of cost for clients.

Besides, the available markets for the above outputs are not hard to search, actually very broad. First, the fuel oil from waste tyre can be sold to manufacturers such as power plant, glass factory, cement factory, ceramic factory, and boiler factory etc. Second, tyre carbon black can be processed to make briquette and rubber in a unique formula with good price. All the outputs have good selling lines, plus most tyre pyrolysis machine run in industrial zone which include huge markets.

Fuel oil usage

Fuel oil usage

Technical parameter of waste tyre pyrolysis machine
	Items	Contents
1	Equipment type	DY-1-6	DY-1-8	DY-1-10
2	Raw material	waste tyre, waste plastic, waste rubber,
3	Structural form	Horizontal rotation	Horizontal rotation	Horizontal rotation
4	24-hour Capacity	6 ton	8 ton	10 ton
5	Oil yield	2.7-3.3ton	3.6 -4.4ton	4.5 -5.5ton
6	Operating pressure	Normal	Normal	Normal
7	Material of pyrolysis Reactor	Q245R	Q245R	Q245R
8	Thickness of pyrolysis Reactor	16mm	16mm	16mm
9	Rotate speed of pyrolysis Reactor	0.4turn/minute	0.4turn/minute	0.4turn/minute
10	Total power	19KW	19KW	19KW
11	Mode of cooling	Water cooling	Water cooling	Water cooling
12	Cooling area of condenser	100sqm	100sqm	100sqm
13	Kind of transmission	Internal gear drive	Internal gear drive	Internal gear drive
14	Noise dB(A)	≤85	≤85	≤85
15	Size of Reactor(D×L)	2200×6000	2200×6600	2600×6600
16	Working form	Intermittent operation	Intermittent operation	Intermittent operation
17	Delivery time	20days	20days	20days
18	Weight	27T	30T	35T